Manufacturing Excellence

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Manufacturing Excellence

Energy efficiency and Manufacturing Excellence Vertical focuses on creating a conducive ecosystem that facilitates knowledge exchange, technology adoption, and skill development within identified clusters. The guiding principle of the cluster program is ‘Getting Together - Learning Together -Achieving Together’.  Excellence Journey supports the industry in building competitiveness in business processes through our consulting

And Handholding Services Through Clusters And Individual Assignments In Focused Areas Like:

Lean Implementation

Zero Defect Manufacturing 

ZED cluster or assignment for the companies 

Supplier development through an excellence intervention program

Sectoral Clusters 

Manufacturing Excellence Services

Enhancing Competitiveness for Future Ready Business – The Roadmap

1. CII CFC is single point of reference to Business continuity and transformation through Best Practices to address the competitiveness needs of MSMEs.
2. Providing wide range of services that enhances the capability, technology deployment & sustainability to become world class player.

USP of CFC : CII Unique Zero Defect Model

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Clusters: the Approach

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  • Common Training & Workshop
  • Hand Holding by CII Expert
  • Common Reviews at Cluster Company Premises
  • Management Review Meeting
  • Documentation & Improvement Sharing
  • PDCA & SDCA Based Program Update by Mentor
  • Close and Assurance of Certificates

Clusters: Footprint and Impact

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Success Stories

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Tirupur Textile Cluster

  • 13 Crores saved
  • Space Saving – 15 000 Sq. Ft
  • Set-up change-over time reduced from 370 min to 35 min
  • Customer complaint reduced by 88 %
  • In-house rejection reduced by 68 %
  • Delivery Schedule increased from 78 % to 97 %
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Godrej Supplier Cluster

  • Customer complaint reduced by 70 %
  • Customer return reduced by 72 %
  • In-house rejection reduced by 48 %
  • VAPCO improved by 48 %
  • Inventory Turn Ratio improved by 50 %
  • Delivery schedule adherence increased from 84 % to 95 %
  • Absenteeism reduction by 43 %
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JCB Supplier Cluster

  • 14.33+ Crores saved
  • Space Saving: 25,813 sq. ft
  • In-house rejection reduced by 68 %
  • Customer return reduced by 70 %
  • Customer complaint reduced from 9 to 0
  • Value addition improvement by 50 %
  • 6,218 Kaizens done

Current Clients

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